3D Five-Axis Laser Cutting Machines for Complex Metal Parts
ZG Laser 3D five-axis systems support trimming, hole cutting, bevel cutting, and flexible 3D processing for curved, formed, and irregular parts.
3D Cutting
Five-Axis Control
Automotive Hot-Formed Parts
Customizable Solutions
Designed for Parts That Flat Laser Cutting Cannot Handle
Why 3D five-axis cutting matters
For automotive hot-formed parts, tubes, curved panels, and irregular metal components, the cutting head must approach the workpiece from different angles. A 3D five-axis system enables flexible multi-direction processing without relying only on dedicated trimming dies.
- Precision trimming for formed parts
- Hole cutting on curved surfaces
- Bevel cutting and edge processing
- Flexible processing for prototypes and production parts
Complex 3D Workpieces
Process formed parts, curved surfaces, tubes, automotive structural parts, and irregular metal components.
Flexible Multi-Angle Cutting
The five-axis cutting head supports multi-direction processing for edges, holes, contours, and bevels.
Reduced Tooling Dependence
Laser trimming helps reduce reliance on dedicated dies and supports faster product changes or prototype development.
Choose the Right 3D Five-Axis Solution for Your Production
S-Auto Series
DF Series
SF Series
Compact 3D Five-Axis
CO₂ 3D Five-Axis Laser Cutting Machine
Why Manufacturers Choose 3D Five-Axis Laser Cutting
3D Cutting Capabilities
Clean edge trimming for formed automotive parts and complex metal components.
Accurate hole processing on curved or irregular 3D geometries.
Supports various bevel angles and edge forms for complex parts.
Smooth contour cutting for formed panels, tubes, and structural components.
Five-axis linkage enables flexible cutting from different directions.
Reduce Tooling Dependence
Process Complex 3D Parts
Improve Cutting Accuracy
Support Flexible Production
Typical Parts Processed by 3D Five-Axis Laser Cutting
Hot-Formed Automotive Parts
Automotive / Hot-Formed / Structural Parts
Internal High-Pressure Tubes
Tubes / Profiles / Multi-Angle Cutting
Complex 3D Metal Parts
3D Parts / Irregular Shapes / Flexible Processing
Automotive Panels & Side Panels
Panels / Body Parts / Contour Cutting
Aerospace Components
Aerospace / Lightweight / Precision
Hardware & Lighting Components
Hardware / Lighting / Custom Parts
Cutting Samples for Complex 3D Metal Parts
From Prototype Testing to Production Parts
Configurable 3D Five-Axis Systems for Different Workpieces
Cutting Head Options
Manual-focus and auto-focus cutting head options can be selected according to cutting accuracy, material type, and production requirements.
Worktable Configuration
Fixed worktable, rotary table, or customized fixture solutions can be designed for different formed parts and complex 3D components.
Processing Range
Machine travel and working size can be matched to your part dimensions, cutting path, and loading method.
Laser Power Options
Different laser power configurations are available for various material thicknesses, cutting speeds, and production needs.
Safety & Dust Extraction
Optional protective enclosure, safety doors, and dust extraction systems help improve production safety and workshop cleanliness.
Software & Control System
Offline programming, five-axis control, and process parameter settings support efficient cutting of complex 3D geometries.
To recommend the right 3D five-axis laser cutting solution, please share your part drawing, material, thickness, maximum size, required accuracy, and production capacity.
Key Specifications for 3D Five-Axis Laser Cutting Systems
Compare Core Specifications
Review the key engineering indicators that impact cutting performance, workpiece compatibility, production efficiency, and total cost of ownership before selecting the right system.
- Axis travel & work envelope
- Accuracy & repeatability
- Laser power options
- Worktable & machine layout
- Utility requirements
Final specifications may vary by model, configuration, fixture design, and customized production requirements.
| Model | ZGF3521DAI-30/40/60 · ZGF4025DAI-30/40/60 |
|---|---|
| X/Y/Z-axis Travel | 3500–4500 / 2100–2500 / 700 mm |
| A/C-axis Travel | A-axis ±135° / C-axis N×360° |
| Max. Speed | X/Y/Z-axis: 100 m/min · A/C-axis: 540°/s |
| Machining Accuracy | X/Y/Z-axis: ±0.05 mm · A/C-axis: 0.015° |
| Repeat Positioning Accuracy | X/Y/Z-axis: ±0.03 mm · A/C-axis: 0.01° |
| Worktable | Automatic rotary table |
| Laser Power | 3000W / 4000W / 6000W |
| Power Requirement | 380V / 50Hz |
| Best For | Automotive hot-formed parts, structural components, internal high-pressure tubes |
| Model | ZGF4021DFI-30/40/60 · ZGF4025DFI-30/40/60 · ZGF4525DFI-30/40/60 |
|---|---|
| X/Y/Z-axis Travel | 4000–4500 / 2100–2500 / 680 mm |
| A/C-axis Travel | A-axis ±135° / C-axis N×360° |
| Max. Speed | X/Y/Z-axis: 80 m/min · A/C-axis: 540°/s |
| Machining Accuracy | X/Y/Z-axis: ±0.05 mm · A/C-axis: 0.015° |
| Repeat Positioning Accuracy | X/Y/Z-axis: ±0.03 mm · A/C-axis: 0.01° |
| Worktable | Fixed / slide worktable |
| Laser Power | 3000W / 4000W / 6000W |
| Power Requirement | 380V / 50Hz |
| Assist Gas | Air / Nitrogen / Oxygen |
| Best For | Panel parts, side panels, general 3D metal parts, hardware, aerospace, mold manufacturing |
| Model | ZGF3014SFI-30/40/60 · ZGF4025SFI-30/40/60 |
|---|---|
| X/Y/Z-axis Travel | 3000 / 1400–1600 / 650 mm |
| A/C-axis Travel | A-axis ±135° / C-axis N×360° |
| Max. Speed | X/Y/Z-axis: 80 m/min · A/C-axis: 540°/s |
| Machining Accuracy | X/Y/Z-axis: ±0.05 mm · A/C-axis: 0.015° |
| Repeat Positioning Accuracy | X/Y/Z-axis: ±0.03 mm · A/C-axis: 0.01° |
| Worktable | Fixed worktable |
| Laser Power | 3000W / 4000W / 6000W |
| Power Requirement | 380V / 50Hz |
| Assist Gas | Air / Nitrogen / Oxygen |
| Best For | Prototype testing, small and medium batch production, mold processing, flexible part development |
| Model | ZGF1515DAI-30/40/60 |
|---|---|
| X/Y/Z-axis Travel | 1500 / 1500 / 700 mm |
| A/C-axis Travel | A-axis ±135° / C-axis N×360° |
| U-axis Travel | ±9 mm |
| Max. Speed | X/Y/Z-axis: 100 m/min · A/C-axis: 540°/s |
| Machining Accuracy | X/Y/Z-axis: ±0.05 mm · A/C-axis: 0.015° |
| Repeat Positioning Accuracy | X/Y/Z-axis: ±0.03 mm · A/C-axis: 0.01° |
| Laser Power | 3000W–6000W |
| Best For | Compact workshop layout, customized fixtures, flexible production, small parts |
| Model | ZGC7030DFI-20 |
|---|---|
| X/Y/Z-axis Travel | 4000 / 3500 / 700 mm |
| A/C-axis Travel | A-axis ±95° / C-axis ±220° |
| U-axis Travel | ±9 mm |
| Max. Speed | X/Y/Z-axis: 50 m/min · A/C-axis: 360°/s |
| Machining Accuracy | X/Y/Z-axis: ±0.05 mm · A/C-axis: 0.015° |
| Repeat Positioning Accuracy | X/Y/Z-axis: ±0.04 mm · A/C-axis: 0.015° |
| Laser Power | 200W |
| Best For | Wood, paper, leather, textile, acrylic, plastic, rubber, crystal, bamboo, and other non-metallic materials |
How We Recommend the Right 3D Five-Axis Solution
Submit Part Information
Share your part drawing, material, thickness, maximum size, required accuracy, and production capacity.
Process & Fixture Evaluation
Our team evaluates cutting path, access angles, workholding method, and whether customized fixtures are required.
Machine Configuration Recommendation
ZG Laser recommends suitable machine structure, axis travel, laser power, worktable, control system, and safety options.
Sample Testing & Confirmation
For critical projects, sample cutting can help verify edge quality, hole accuracy, trimming results, and production feasibility.
Need help choosing the right 3D five-axis model?
Frequently Asked Questions About 3D Five-Axis Laser Cutting Machines
Still Have Questions About Your Part?
Every 3D cutting project depends on workpiece shape, material, thickness, cutting path, accuracy requirements, fixture design, and production capacity. If you are not sure which model is suitable, send us your drawing for evaluation.
- Part drawing review
- Machine configuration advice
- Sample testing support
3D five-axis laser cutting is suitable for formed, curved, and irregular parts that cannot be processed efficiently by flat sheet cutting. Typical applications include automotive hot-formed parts, internal high-pressure tubes, panel parts, side panels, aerospace components, hardware parts, and complex 3D metal structures.
Model selection depends on your workpiece size, material, thickness, cutting path, required accuracy, production capacity, and fixture method. For automotive hot-formed parts, the S-Auto Series is often recommended. For general 3D metal processing, DF or SF Series may be suitable. Compact and CO₂ models are selected for specific layout or non-metallic cutting needs.
Yes. ZG Laser can provide customization support based on your production requirements. Common customization options include cutting head selection, worktable configuration, fixture design, processing range, machine structure, safety enclosure, dust extraction, and software control setup.
For a more accurate recommendation, please provide your part drawing, material, thickness, maximum size, required accuracy, cutting process, sample photos if available, and expected production capacity. This helps our team evaluate machine travel, laser power, fixture requirements, and process feasibility.
For critical projects, sample cutting can be arranged to verify trimming quality, hole accuracy, edge quality, cutting path, and overall processing feasibility. Sample testing is especially useful for automotive parts, formed panels, tubes, and irregular 3D components.
Most 3D five-axis fiber laser cutting systems can be configured with different laser power options, such as 3000W, 4000W, and 6000W, depending on material type, thickness, cutting speed, and production requirements. CO₂ models use different laser power configurations for non-metallic materials.
For prototypes, model changes, small batches, and complex formed parts, 3D five-axis laser cutting can reduce dependence on dedicated trimming dies and shorten preparation time. For high-volume production, the final choice should be evaluated based on cost, cycle time, accuracy, and production stability.
3D five-axis laser cutting machines are widely used in automotive manufacturing, EV components, aerospace, mold manufacturing, hardware, machinery, metal fabrication, and other industries requiring precise processing of complex 3D parts.
S-Auto Series is mainly designed for automotive hot-formed parts and high-cycle production. DF Series is suitable for large-range 3D metal processing across multiple industries. SF Series is a value-engineered solution for flexible production and small to medium batches. Compact models are used for space-saving layouts and customized fixtures. CO₂ models are mainly used for non-metallic 3D cutting.
Yes. ZG Laser can provide machine delivery support, installation guidance, operator training, process setup, remote technical support, and spare parts assistance based on the project requirements.
Get a 3D Five-Axis Laser Cutting Solution for Your Parts
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Wer ecommend the right machine model, laser power, worktable and configuration for your application.
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Our team supports fixture design, process optimization and application integration.
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