Flexible six-axis 3D laser processing

3D RoboticLaser Cutting Machine

A project-engineered six-axis robotic fiber-laser cell for multi-angle trimming, punching and profiling of curved panels, shaped tubes and complex structural parts.

6-axis motionCustom work envelopeOffline programming ready
ZG LASERCUSTOM ROBOTIC 3D PROCESSING CELL
Custom Model · Flexible robotic processingTrimming · Punching · Profiling
Configuration shown: project concept
6 axes

Multi-angle robot motion

Fiber laser

Contact-free processing

Custom cell

Fixture, reach and automation engineered per project

01 / Project-engineered robotic cell

Follow complex geometry.
Reach more cutting angles.

The cell combines an industrial six-axis robot with a fiber-laser cutting head to process three-dimensional parts that are difficult to reach on a flatbed machine.

  • Trim edges and openings on curved sheet-metal components.
  • Cut shaped tubes and irregular structural parts from multiple orientations.
  • Match the robot, fixture, positioner, laser source, software and guarding to the actual production task.
CUSTOM MODEL · TECHNICAL AGREEMENT REQUIRED
6-axis robotMOTION

Robot brand, reach, payload and installation orientation are selected for the part envelope.

Fiber laserPROCESS

Laser power and cutting head are selected around material, thickness and cut-quality criteria.

Fixture / positionerCELL

Fixed, rotary or multi-station workholding can be engineered for accessibility and takt time.

No single numeric configuration applies to every robotic cell. Final reach, payload, power, accuracy, cycle time, dimensions, safety and acceptance criteria are confirmed after drawing review and simulation.

02 / Core capabilities

Flexible motion for
complex three-dimensional parts.

The finished cell is configured around representative CAD data, access angles, material, batch mix and target output.

Six-axis flexibility

Approach curved and irregular parts from multiple angles for three-dimensional cutting paths.

Fiber-laser integration

Configure the source and compact robot-mounted cutting head for the target material and thickness.

Trim, punch and profile

Combine perimeter trimming, hole cutting and contour profiling within one programmed cell.

Offline programming

Plan paths and evaluate reach, posture and potential collisions before production.

Vision and calibration

Add visual positioning, calibration and seam/location compensation when the process requires it.

Cell automation

Integrate fixtures, positioners, loading, extraction, guarding and line controls around the production route.

03 / Machine details

Robot, fixture and process
engineered as one cell.

These images show typical project concepts; the delivered configuration follows the approved technical agreement.

01 / ROBOT MOTION

Six-axis arm and cutting path

The articulated robot carries the cutting head around curved panels and irregular geometry.

02 / WORKHOLDING

Fixture and rotary positioner

Project-specific workholding supports access, repeatability and efficient loading.

03 / PROCESS TOOL

Compact fiber-laser cutting head

A robot-mounted head follows programmed 3D paths for trimming, punching and profiling.

04 / Applications

Complex parts across
industrial production.

Final suitability depends on geometry, material, thickness, access, fixture strategy and acceptance criteria.

AutomotiveCurved body panels, hydroformed parts, pillars and chassis components.
AerospaceComplex lightweight structures and formed sheet-metal components.
Construction machineryShaped tubes, curved panels and welded structural parts.
Molds & irregular partsLow-volume or mixed components requiring flexible multi-angle access.

Confirm the cell with representative parts. Provide 3D CAD, material, thickness, maximum envelope, fixture datum, required cuts, batch size, target takt time and plant layout.

05 / Configuration

One custom model.
Many engineered cell options.

Select the robot, laser, cutting head, fixture, positioner, software and safety system around the actual part family.

Technical specifications and component brands can be customized. Final values are defined in the quotation and technical agreement after part review and simulation.
ParameterAvailable configuration
Product typeCustom robotic 3D fiber-laser cutting cell
Motion platformSix-axis industrial robot
Laser sourceFiber laser
Processing functionsTrimming, punching and profiling
Typical workpiecesCurved panels, shaped tubes and complex structural parts
Robot brand / modelSelected for the approved reach, payload and service requirements
Robot reach / work envelopeConfigured after CAD, fixture and access-angle review
Robot payloadMatched to cutting head, dress pack and auxiliary equipment
Laser output powerSelected by material, thickness, quality and cycle-time targets
Cutting headCompact robot-mounted fiber-laser head configured for the process
Fixture / positionerFixed, rotary, multi-axis or multi-station options
Offline programmingAvailable; path simulation and reach review configured by project
Visual positioningOptional according to part variation and locating strategy
CalibrationRobot, tool center point, fixture and process calibration defined by project
Positioning / repeatabilityConfirmed with the selected robot, fixture, calibration and acceptance method
Loading methodManual, assisted or robotic loading according to project scope
Controls / integrationPLC, safety controls and production-system interfaces configured as required
Guarding / extractionLaser-safe enclosure or fence, interlocks and fume extraction engineered for the cell
Utilities / dimensions / weightFinalized for the approved cell layout and technical agreement
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Project data controls the final specification.Robot reach, payload, laser power, fixture, positioner, accuracy, cycle time, guarding, extraction, utilities and acceptance criteria are finalized for the approved project.

06 / Project evaluation

From 3D part data
to an accepted robotic cell.

Build the configuration around representative parts and measurable acceptance criteria.

01

Part and CAD review

Share 3D CAD, material, thickness, part envelope, datum strategy, required cuts, batch mix and target output.

02

Cell and fixture engineering

Select robot reach and payload, cutting head, power, fixture, positioner, guarding, extraction and loading route.

03

Offline simulation and trial

Check reach, posture and collisions, then validate representative parts and cycle assumptions.

04

Technical agreement and FAT

Freeze components, layout, utilities, software, safety, training and acceptance scope before delivery.

07 / Common questions

Before you configure
a robotic cutting cell.

Confirm the part family, access, workholding, output and acceptance method before locking the equipment.

How is a robotic cell different from a dedicated five-axis machine?

A robot offers a flexible work envelope and cell layout for varied three-dimensional parts. A dedicated five-axis platform may provide a more fixed machine envelope and production architecture. Select after part, accuracy, access and volume review.

What parts can it process?

Typical projects include curved automotive panels, shaped tubes, irregular structures and formed components requiring trimming, punching or profiling from multiple angles.

How is laser power selected?

Power is selected from material, thickness, piercing demand, edge quality, assist gas and cycle-time target; it is not fixed for every custom cell.

Can a positioner be added?

Yes. Fixed fixtures, rotary positioners, multi-axis positioners and multi-station workholding can be evaluated for access and throughput.

Is offline programming available?

Yes. Offline programming, path simulation, reach review and collision checking can be configured; visual positioning is optional.

How is accuracy confirmed?

Accuracy is defined for the complete system, including robot, tool center point, fixture, calibration, part variation and inspection method, then frozen in the technical agreement.

What should I send for a recommendation?

Send 3D CAD, material and thickness, maximum part envelope, required cuts, fixture datum, annual volume, target takt time, loading concept and factory layout.

08 / Tell us about the part and cell

Turn your 3D part data
into a robotic cutting plan.

Share representative CAD, material, cut features and production targets. ZG Laser can review reach, fixture, positioner, power, software and safety.

  • 3D CAD, material, thickness and maximum part envelope
  • Trim edges, holes, profiles, datum and inspection requirements
  • Batch mix, annual volume and target takt time
  • Loading concept, floor space, guarding and available utilities

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